Now for the fun part!!
Cleaning, sandblasting, re-plating, painting, degreasing, wire-brushing, and
putting it all back together......Whew, did I say this was fun??
OK, let's start with a freshly sandblasted frame. I was pleasantly surprised not to find any dents or rust other than just on the surface. I don't think I could have bought a new frame in better shape.... A great start. Also below are the primed frame and finally the painted frame. I don't think the trailer rental folks will mind me putting on the primer before I take it off the trailer.... Na.
I got all of my suspension parts from Vette Brakes Products. They proved to be a little cheaper buying direct than through Corvette Central, Ecklers or Mid America. I added a 3/4" sway bar to the rear and swapped the stock front bar for a 1 1/8" bar. The rear spring is the heavy duty 300 lb. 7 leaf complimented by 500 lb. front coils. New poly bushings and performance shocks all the way around means that according to the numbers this re-born ray should out handle the F-41 suspension cars. Before I new it I had a rolling chassis. Because there is a 80's style bumper on this car, I am putting a 1980 frame extension on as well. This will also include the 80's air dam in the fender wells and the front spoiler. Everything to make the bumper factory correct for 1980.
The engine was on it's last leg. A stock L-48 195hp all numbers matching motor had a dented, broken, leaking dual exhaust and that is all that separated it from bone stock -- a nice place to start. Read the Disassembly page to get the poor details on this piece of Detroit steel. One thing the block had going for it was a 010 stamping indicating a higher percentage of nickel in the steel. Chevy did this for a few years for durability and it paid off. Only one cylinder was out of factory tolerances after 159K miles. That was enough for me to have it bored and balanced. I went with a stouter cam, (the most lope I could get and still have the needed vacuum for the brakes), flat top pistons, later vette heads with enlarged intake and exhaust valves, fettled them, polished them, 1:6 rockers, and all of the other standard goodies to get this sleeping mouse over 400hp. An Edlebrock Performer manifold with the improved Rochester sits on top.
This re-born motor needed some new lungs. A K&N air filter on top with the dual snorkel intake should help get all the air in needed, but the exhaust needed some work. A pair of torque breathing ceramic coated headers dumping into a 3" collector was just the cure. The ceramic coating will keep the engine compartment about 70% cooler, and eliminate the tin sound of painted headers. Rather than hooking this up to a normal 2 1/2" pipe with a pair of performance mufflers in the back I chose the chambered path. I love the side exhaust 60's sound and that's what I get along with free flowing performance! I have about 50 hours on the motor tuning, tweaking, and breaking it in and these pipes sound better then I had dreamed. I hope as good as my neighbors dreamed too since they will hear me coming before they see me. Not redneck loud, but just enough performance roar to let the folks know that I'm serious.
Here are some miscellaneous pics of things that have been completed.
The headlight supports were blasted, re-tapped, and painted with new boots for the actuators and new correct hoses and filters all around. The other pics are the AC condenser, heater core, and vent controls. Both boxes got the cleaning and re-finishing treatments including new hoses and foam seals.
The Tranny was completely rebuilt with a 2600 rpm stall converter for the "neck snapping" effect during take off and a little shift kit that will allow the turbo 350 to be manually controlled. The radiator housing had only surface rust which was a relief. The seven blade fan did get a new clutch with a heat sensor and blasted and painted of course. New seals and re-finishing of the master cylinder and booster will keep me still at the red lights.
I didn't know a car could have so many wiring harnesses! With the exception to the engine harness, here are all of them rebuilt and of course still labeled from the disassembly. (A process I can't mention strong enough!!) They all have been metered and many new ends have been put on. After a good cleaning and checking over again, new wire loom covers everything that the factory said it should. The wiper assembly was blasted, primed, and painted with new blades and grease for the joints. New hoses for the wiper wash and a re-finished wiper motor with new brushes complete part of the car that hopefully will never get used. This thing will NEVER see the rain!! My neighbor's brother does nickel plating and did a great job with my hood hardware. Won't be long before I can start installing this!
Let's talk T-Tops. When I took the old ones apart the pressboard vinyl covered headliners were both goners. And OUCH, the replacements are expensive no matter where you go and you still have to deal with a poorly designed Velcro attachment. I opted for the aftermarket ABS plastic head liner that can be painted to match your interior because of the price. I then went to Wal Mart and bought $6.00 worth of "Doeskin colored" vinyl (1 yard). One more stop at Home Depot and bought some glue that I can't believe they trust the public with, then headed home for a learning experience. I wanted to add the vinyl to the ABS to get the factory look, feel and texture. After a couple of tries and having the skin on several fingers come off on several others I got the process down and love the results. These are screwed directly to the post where the Velcro buttons were and fit snug against the new weather stripping. Doesn't the paint look great!! (That's my new sofa in the background.) I don't know what type of wheels this car sported originally, but my guess is that since it didn't carry the power window option (88% of 79's did) then the original owner didn't spring for aluminum wheels either. I'm going with the rally's and I love them..... really vette-ish if you ask me.
I'm a rear end guy, what can I say?? Here are some of my favorite rear pics that show off results I'm particularly proud of. The first pic has the bumper cover on. This is by no means permanent. I just needed to cut the holes for the lights, emblem, tag, tag light and spare tire light before Kevin at the body shop buffed it out. This was a good idea because I also added a big groove in the left tail light area with a big file and some paint will have to be added....oops. The spare tire still has the little rubber things sticking out all over the tread and obviously has never been used. By the way, if you know what those little rubber things are called, please email me.
I have over 300 pictures of the disassembly and assembly process so if there is a special pic of a part that you would like to see just let me know! Contact me @ 69convbb@corvetteprojets.com
When complete, all pictures will be available on cd upon request for the cost of the cd and shipping.
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